Established an equipment display factory and laboratory with an area of more than 9,000 square meters, dedicated to equipment research and development and testing, technical staff training and practical operation.
oil sludge pyrolysis plant is a good solution to recycle oil from oil sludge and eleminate pollution because:1. It is 100% recycling;2. It has no secondary pollution
In recent years, with the development of oil extraction, more and more sludge is produced. If these sludges are not handled properly, they will cause serious pollution to the atmosphere and soil, and cause a large amount of crude oil loss. Therefore, the reduction and harmless treatment of sludge is a particularly important topic. At present, the main method of sludge treatment is thermal cracking. The sludge cracking equipment can realize the separation of oil, water and steam, the oil and gas can be recovered through the cooling equipment, and the waste discharge reaches the national standard.
This oil sludge pyrolysis plant uses the most advanced sludge pyrolysis, it can turn oil sludge and oil based mud to fuel oil. On the one hand, fuel oil from oil sludge can bring economic profit; on the other hand, it has solved the oil sludge pollution.
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Features: 1.The pyrolysis reactor offers an oxygen-free and high- temperature working condition for pyrolysis process of feedstocks. 2.Manufactured with good material of Q245R boiler plate. 3.The rollers are engineered under feeding port and oil outlet port which is external from heating area to bring perfect rotating balance and long service life. 4.Safe operation. |
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Features: 1.Square box condenser offers a long condensing distance of 120 meters in total. The pyrolysis gas produced from pyrolysis reactor enters the internal condenser pipes connected in series. The condensing process is fast and efficient. 2.The diameter of condensing pipe not only brings larger heat exchange area but also makes maintenance easier. 3.Combustible gas (non-condensable gas) is collected by the system and routed to the heating system as fuel supply. It saves fuel consumption meanwhile protect the environment. |
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Features: 1.The stainless steel deduster is filled with ceramic filters inside, which brings it strong dust adsorption capacity and good dust control effect. 2.Stainless steel material provides long life span for deduster. 3.Easy installation and maintenance. |
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Features: 1.Carbon black is conveyed in a sealed condition to achieve pollution-free. 2.The screw conveyor is combined with condenser to help cool down carbon black. 3.Easy storage and packing from screw conveyor. |
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Features: 1.Heating system is consuming two kinds of fuels. One is pyrolysis oil produced by pyrolysis plant, and another one is combustible gas generated from production process, which means that the plant can run on its own fuel supplies without extra cost. 2.The heating system could be constructed above the ground or under the ground based on customer’s requirement. Civil work drawings would be provided prior to the arrival of equipment to prepare the site for installation. |
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Features: 1.Hydraulic feeder can load more feedstocks since it can compact feedstocks while feeding. 2.Less feeding time and more loading capacity than manual feeding. 3.No workers enter inside pyrolysis reactor to ensure safe operation. 4.Short internal time to start the next production batch. |
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Product Model
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Model C
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Overall Dimension
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35m*11m
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Total Weight
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42,000 KG
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Working Mode
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Batch Type
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Average Power
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15 KW
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Power Voltage
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380v
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Unit Loading Volume
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40.6m3
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Average Loading Capacity
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10,000 KG
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Average Oil Yield
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40%
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Electricity Consumption
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360 Kwh/Batch
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Fuel Consumption
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350L Fuel Oil |
Safety: Huayin oil sludge pyrolysis plants have the following measures to ensure safety
Automatic pressure release device: Releasing pressure automatically when pressure occurs and is higher than the set data due to improper plant operation.
Oil water separator: Its water sealing design ensures that oil and gas are separated and combustible gas can not return to the reactor.
Energy saving:
The inner reactor body and outside insulation cover have good airtightness, avoiding heating loss and saving fuel.
The combustible gas below C4(oil and gas that cannot be further cooled down into fuel oil under normal temperature and pressure)will be recycled to the furnace for heating the reactor, maximizing resource utilization.
The cooling water adopts circulating mode, which is pollution-free, no discharging, and recyclable.
Service life:
Huayin takes plant performance and clients' operating methods into full account and pays attention to product design and quality to extend the plant service life, thereby increasing clients' return on investment.
Automation:
For regions where it's difficult to find good workers or where labor costs are high, Huayin provides PLC-based automation control systems.
Fuel oil:
1: Being added into heavy oil generators to produce electricity.
2: Being used as heating material in ceramic factory, glass factory, power plants, steel making factory, boiler factory, ect.
Syngas:
Being recycled it into furnace as fuel for heating the reactor.
Ash:
Being used to make baking-free bricks or in road construction.
Some of Huayin Waste Oil Sludge Pyrolysis Plant Project in Asia
Waste Oil Sludge Pyrolysis Plant Project in Europe
Waste Oil Sludge Pyrolysis Plant Project in Africa
Other Countries of the Waste Oil Sludge Pyrolysis Plant Project
Established an equipment display factory and laboratory with an area of more than 9,000 square meters, dedicated to equipment research and development and testing, technical staff training and practical operation.
From procurement, production to acceptance, we have a complete production process and strict quality control system to ensure that every link is done to the extreme.
We will formulate the transportation schedule one week in advance, book the space in advance, and assist customers in solving all problems in the delivery plan to ensure that the goods are delivered to customers on time.
Before or after the goods arrive at the customer site, the corresponding professional engineers are dispatched to guide the on-site installation and adjustment according to different factory configurations.
